ad Custom PVC Patches - Buy 50 and Get Free Velcro | UltraPatches

Custom PVC

Order affordable, durable and top quality custom PVC patches only at UltraPatches. Strong, flexible and robust with vibrant colors and exceptional quality, these soft rubber patches are the perfect choice for all kinds of use. Customize your pvc patches with us to get the best value for money and a superior product.

  • 50 Patches for $239 | 100 Patches for $349
  • Above Pricing is for 3" Patches
  • Available in | 2D | 3D | Glow In The Dark
  • Free Mockup
  • Free Velcro Backing
  • 18 Days Turnaround







3D pvc patch for new orleans EMS
OD green pvc patch made for a mountain expedition group
pvc morale patch made for military sniper unit
soft custom rubber patch with hippopotamus logo
pvc patch with molon labe written in greek and spartan helmet
custom made pvc patch of a skull wearing a beret with knife in mouth

Custom PVC Patch Maker With A Range of Options

PVC patches are strong, flexible, lively and very long lasting. Our custom PVC patches have a unique depth that cannot be achieved with any other style of patches. Being water proof, durable and resistant to extreme temperatures makes them a great choice for uniforms, military, law enforcement, EMS, sports and other heavy duty use.

Our PVC patches are robust and can withstand extreme pressure and force, separate molds are manufactured to create each unique design. If you are looking for a PVC patch maker that provides you with the optimum value for your money, rest assured as we have the highest quality, the best price, and the lowest order quantity. Our PVC patches come with a wide variety of design elements to choose from, we also offer PVC patches with velcro backing, magnetic backing, glow in the dark and other add-ons. If you are unsure about your design being workable for PVC patches check out our blog post on PVC design limitations.


black and white custom 2D pvc patch with skull and beretta guns


This element is based on levels and edges. In 2D the levels are in steps but all layers and edges are flat. This kind of effect is good for simple text based artwork.

black and dark gray custom 3D pvc patch for paramedics with skull and vital signs


This effect is also based on levels, but the levels and edges are sculpted to give the specific design element or the whole design a 3D effect.


custom pvc patches with glow in the dark effect


Photo luminescent powder is added to the color pigment to give the patches an afterglow. Nontoxic and environment friendly.

pvc patch of man riding a horse, with a sew chaneel around the border


A sew channel is created around the border of the pvc patch so that it can be sewn easily on garments and other objects.

John Wick holding a pencil pvc patch with full color CMYK printing


Full color CMYK printing is done on the PVC Patch for designs with shades and color fades.

custom pvc patch with partial CMYK printing


Partial elements of the patch are screen printed and partial is covered by PVC layering

2.5mm thick custom pvc patch being held in hand


The standard thickness for PVC patches is 2.5mm. PVC patches can be done up to 5mm thick as well.




PVC patches with plain sew on backing can be attached by sewing the patches to hats, shirts, bags or any other article.


Iron On

The most popular backing if you want to permanently attach your patches to clothing, hats, bags or any article.

custom pvc patch with velcro hook and loop attachment


Hook and loop velcro backing is a convenient choice to attach your patches if you want to switch different patches.



Magnet patches are great for attaching to metal surfaces.



A great choice for one off events when you want to temporarily attach a patch and remove it later when you are done.



A great choice for attaching your patches to smooth surfaces and then removing them later on as and when required.


pvc morale patch with skull, wings, swords and spartan helmet


Build your military units spirit with our custom made PVC morale patches.

3D pvc tactical patch with F-35 lightning II made for the USAF


Order PVC patches for your tactical gear. Whether you are from the army, police, Fire or EMS we have all your needs covered.

custom pvc patch fixed on the front of a red hat


Order custom PVC patches for your hats and caps choose from a wide range of backing options to give your head gear the look you desire.

custom pvc label with company brand logo


Buy custom PVC labels for your brand. Can be used on bags, clothing, hats and other articles.

two pvc luggage tags orange and black color


Custom PVC luggage tags are a great option to distribute as a giveaway to your customers.


The factors that effect PVC pricing are the size and quantity. If you order large quantities your per patch price will be low. The fact that even ordering a single patch will require us to produce a metal mold first, makes the pvc patch pricing at a minimum level. So, if you make one patch or order 100 patches the mold has to be made. Our pricing includes unlimited colors, we don't charge extra for additional colors or velcro backings. The best way to get a final all inclusive price is to submit the quote form and let our representative get back to you with a price quote. Not to forget any surprise discounts we might have for you.


SIZE/QTY 25 50 100 200 300 500 1000 2000
1" $4.00 $2.80 $2.20 $1.70 $1.50 $1.20 $0.95 $0.85
2" $4.30 $3.00 $2.50 $2.20 $2.00 $1.40 $1.00 $0.88
3" $5.00 $3.30 $2.70 $2.40 $2.10 $1.70 $1.10 $0.90
4" $5.25 $3.50 $3.00 $2.50 $2.20 $1.90 $1.30 $1.00
5" $5.50 $3.80 $3.20 $2.80 $2.50 $2.30 $1.60 $1.35
6" $5.70 $4.00 $3.50 $3.30 $3.00 $2.60 $1.85 $1.50
Mold Size Mold Charges
1" $50
2" $55
3" $60
4" $70
5" $80
6" $90
7" $100
Mold Size Mold Charges
1" $80
2" $90
3" $100
4" $110
5" $130
6" $140
7" $120


The first stage is to design the mold/die cast for the CNC mold engraving machine. This is the stage where we use your artwork to create a mold/die cast design. Once the vector artwork is ready, a copper plate according is loaded into the CNC engraving machine and your artwork is engraved on the copper plates by making cavities in the copper plate.
In the second stage PVC material is injected layer by layer into the cavities forming different elements of the design. Each layer is baked and then cooled and then the second layer is added and again baked and cooled. If there is a third or fourth layer the same process is repeated till the final baking of the base layer which is usually the background of the PVC patch in most designs.
In the third stage the PVC material that had been injected in the mold/die cast, after being baked off and cooled off is then manually removed from the mold/die cast in one piece to form colorful and vibrant pvc patches. Learn more about the complete pvc patch manufacturing process here.

You can read this detailed blog article and get to know certain design limitations before you design the artwork.

Yes you can choose any kind of shape for your PVC patches there’s no limit to your imagination.

Yes, our basic pricing is based on up to 4 colors, however if your design has more colors, it is always possible to add more.

There's no limit to choosing colors on PVC patches, as the ink is injected individually into each layer unlimited colors are always possible.

Yes, we have very skilled vector artists who can convert your sketch to vector artwork which can be used for mold/die cast production.

Yes, you can add glow in the dark effect, select 2D or 3D effect, increase the thickness and choose from the various backing/attachment options that are available.

No, Iron on backing is not compatible with PVC patches.

If you don’t like the vector design we made for you, you can always ask for unlimited corrections.

Our PVC patch pricing is based on the per piece pricing model and the mold pricing is separate, both prices are added up to come with the costs. Shipping is free.

If the artwork is ready/approved our sample turnaround time is 5 business days and production turnaround time is 14 business days.

We would just need the artwork, size specifications and quantity of your order to start with your order. Any extra information or instructions you have are always welcome.

Yes we will provide a patch mockup before mold/die cast production. Any changes to the design has to be done at this stage.

Once the mockup is approved we manufacture the mold/die cast and show you an actual sample photograph directly from our factory.

PVC patches are very different than embroidered patches in material, aesthetics and durability. Here is a comparative article that differentiates embroidered and PVC patches.

We can customize many PVC products for branding and promotion, like PVC patches, PVC labels, PVC key chains, PVC luggage tags you can read more about it here